A large-scale roof replacement in Whiting, NJ, that we completed back in February of 2020 for the Cedar Glen Lakes Community Building remains a perfect example of how we tackle complex commercial roofing challenges. The 7,000-square-foot building had an aging roof system that was well past its effective lifespan and in need of a complete overhaul. The existing roof was a combination of an old EPDM rubber membrane laid over an even older two-ply built-up roof. This layered system was failing, and a simple repair was not a viable option.
Our team developed a plan to provide a modern, long-lasting solution. This involved a full tear-off of both old roofing layers and the installation of a new, durable 60 mil TPO roof system. This project went beyond just laying a new membrane; it was a comprehensive upgrade designed to solve long-standing issues and protect this important community asset for decades to come.
Challenges and Our Approach to the Roof Replacement in Whiting, NJ
The main problem with the old roof was its inability to properly drain water. Over the years, the original EPDM roof had begun to shrink and pull at the seams, a common issue with older rubber membranes. Because the roof lacked an adequate slope, water would sit on the surface for long periods after it rained, a problem known as ponding water. This standing water accelerated the breakdown of the seams and eventually found its way into the layers below. The underlying built-up roof material acted like a sponge, trapping moisture and adding significant weight to the structure.
To address this, our first step was the complete removal of both failing roof systems. This allowed us to inspect the underlying roof deck, make necessary repairs, and create a clean, solid foundation for the new installation. It is a critical step that ensures the new roof can perform as intended and that its warranty remains valid. With the old materials gone, we could properly address the core issue of drainage. We installed a new tapered insulation system, which uses precisely angled insulation boards to create a slope on the flat roof deck. This new slope actively channels water toward newly installed drains, preventing any ponding and protecting the roof from the damage that standing water can cause.
A Modern System for a Lasting Roof Replacement in Whiting, NJ
For the new roof, we chose a 60 mil TPO system. TPO is a modern, single-ply roofing membrane that offers significant advantages over older materials. The primary benefit is its seam strength. TPO seams are heat-welded together, which fuses the material to create a single, continuous sheet across the entire roof. These welded seams are incredibly strong and eliminate the risk of adhesive failure that is common with EPDM roofs. The 60 mil thickness provides excellent resistance to punctures and damage, which is important for a community building that may have regular foot traffic for HVAC maintenance.
The project also involved several other key features. We coordinated the temporary removal of rooftop mechanical units to ensure the new TPO membrane could be installed continuously underneath them, a crucial step for preventing future leaks. We also carefully integrated the new TPO system with the building’s existing shingle mansard, creating a clean and, most importantly, watertight transition between the two different roof styles. This complete roof replacement in Whiting, NJ, has provided the Cedar Glen Lakes community with a durable, energy-efficient, and low-maintenance roof that will serve them well for many years. This project is a clear demonstration of our commitment to quality work and providing solutions that last.
This project is a clear demonstration of our commitment to quality work and providing solutions that last. If your commercial building is facing similar roofing challenges, we invite you to get in touch with us. Contact us today to discuss how we can provide a durable, long-term solution for your property. Be sure to also check out our Facebook page to see more of our completed projects and stay up-to-date with our latest work.
Features of Roof Replacement in Whiting, NJ
- Tapered insulation
- Removed roof top units
- Installed new drains
- Shingle Mansard
” We originally called Premier in on a roof leak. After speaking with them we decided they would be taking care of all our roofing needs.”
– Cedar Glen Lakes Representative
Project Photos
